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The Infinite Rim Mold
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The Infinite Rim Mold™ is a new style of graphite mold
that has tapered holes, rather then the traditional hemispherical cups. I came up with this design after analyzing the way that I
was using traditional cup-style molds - using the rim of the hole for rounding, rather than the cup. The
problem with using the rim of a traditional cup-style mold is that many times the cup sizes available are just not right for the marble being made.
This usually causes one of two situations: either the marble goes down into the cup too far and the glass binds or catches on the rim, or too little of the marble fits into the cup, resulting in inefficient or negligible rounding.
In the past, some marble makers have solved these problems by having graduated sets of graphite ring molds made. Although the desired result of having the right size "rim" for any size marble is achieved with this method, the rings themselves are fairly fragile, and a full set is extremely expensive. I decided there had to be another solution.
My first thought was that a single tapered hole would allow me to round any marble as if it were riding on the rim of a traditional cup-style mold. Theoretically, a tapered hole provides an infinite number of "rims" because a sphere will contact the inner surface of a cone in a circle [Figure 1]. Therefore, no matter how much glass is in the gather, spinning it in a conical mold should make it round! Unfortunately, there is a major design flaw in trying to use just one tapered hole for all sizes of marbles - namely, the marble can't be rotated horizontally if it's too small. This is because when the marble goes too far down into the hole, the punty hits the rim of the mold! [Figure 2]
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| Figure 1 | Figure 2 |
The design I ended up with is a series of overlapping, round bottomed cones,
providing an infinite possibility of "rim" sizes that currently span
from approximately 3/8" to over 6" (Custom molds can be
developed.) Each Infinite Rim Mold™ is designed to round any marble within a given size
range. I mathematically designed the hole angles so that any marble that fits into the hole will be rounded as if it were being rounded on the
optimal size cup rim or ring mold, therefore avoiding all of the problems that arise when rounding
marbles. And best of all, because of the design, these are absolutely the easiest graphite molds
to use! The marble practically rounds itself!
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I LOVE this mold! It's the best darn mold ever! - Josh Sable Referring to a prototype 2" Infinite Rim Mold |
When I decided I wanted to have these molds produced I approached Dan Grumbling with the design. Dan had made some of my traditional cup-style molds, and in my opinion they were some of the best quality molds on the market. Dan uses only the best quality graphite, has excellent craftsmanship, and his attention to detail is superb. Well... Dan and I spent the next 5 months designing and prototyping all of the rest of the details of the molds to make sure that we had the best molds possible for the money.
There are currently eight molds available. The smaller sizes are contained in a multi-hole mold, and the larger sizes are in individual molds. Below is a table showing the hole sizes and the corresponding range of marble sizes that can be made using each hole.
| Item # | Hole Size | Approximate Marble Size Range | |
| IRM-M | 1/2" | 3/8" to ~ 5/8" | |
| 5/8" | 1/2 to ~3/4" | ||
| 3/4" | 5/8 to ~ 7/8" | ||
| 1" | 13/16 to ~ 1-1/4" | ||
| 1-1/4" | 1-1/8" to ~ 1-1/2" | ||
| IRM-1.5 | 1-1/2" | 1-1/4" to ~ 1-3/4" | |
| IRM-2 |
2" |
1-5/8" to ~ 2-3/8" | |
| IRM-2.5 |
2.5" |
2-1/4" to ~ 2-7/8" | |
| IRM-3 |
3" |
2-5/8" to ~ 3-1/2" | |
| IRM-4 |
4" |
3-1/2" to ~ 4-5/8" | |
| IRM-5 |
5" |
4-1/4" to ~ 5-3/4" | |
| IRM-6 |
6" |
5-1/3" to ~ 6-15/16" | |
Click on the item number to view the individual molds.
Dan Grumbling is my official manufacturer of The
Infinite Rim Mold™. All purchases for molds must be
placed directly with Dan and must be only for molds. Please don't combine marble purchases with mold purchases.
Email me with any questions or comments...
Copyright © 1998 - 2008
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